Multi-Cavity Overmolding/Insert Molding minan min be kɛ ka mobili kuraw nɔrɔ ɲɔgɔn na: A dilanna ka ɲɛ baarakɛcogo gwɛlɛw kama
Aw ka lannaya sɔrɔyɔrɔ min be sɔrɔ nɛgɛjuruw la minw be baara kɛ koɲuman: Sinuwa jamana -Based, Protech min sɛgɛsɛgɛra diɲɛ bɛɛ kɔnɔye Sinuwaw ka baarakɛminanw dilanbaga ŋana ye min be baara kɛ ni minanw dilanni n’u dilanni ye minw ka gwɛlɛ kosɔbɛ .caman-wo sanfɛ ka yɛlɛma ani ka yɛlɛma minanw don, min labɛnna kɛrɛnkɛrɛnniya la ka kɛɲɛ ni sariya gwɛlɛw ye .Kuran kura mobili (NEV) nɔrɔnanw. An be lɔnniyabaw fara ɲɔgɔn kan ka fɛnw dilan cogo gɛlɛnw na ani ka fɛnw dilan ni pikirijikɛlanw ye minw ka ca, ka fɛɛrɛw di minw be ɲɔgɔn minɛ ka bɔ miiriya la ka taga a bila u ka fɛnw dilanni na. Komi i kabɔyɔrɔ tilenninwuguizini, an be fɛɛn nafamanw di:sɔngɔ ɲuman, jaabili teliman, baara wagati surun, ani ɲumanya min tɛ yɛlɛma– diɲɛ kɔnɔ sannikɛlaw lanin b’a la an ka diɲɛ sariyaw labatoli kosɔn.
Fɛɛrɛw yiracogo yɔrɔnin kelen
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Tagamasiɲɛ |
Kɛrɛnkɛrɛnnin |
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Fɛɛn tɔgɔ |
Multi Cavity Overmolding/Insert Molding minan kura fanga mobili nɔrɔnan |
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Minan jɔnjɔnw |
PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30 (Plastiki wɛrɛw minw ka teli ka yɛlɛma) |
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Mugu labɛncogo |
2-Plati walima 3-Plati Mugu; Bolikɛla kalaman walima bolibaga nɛnɛman; Modulɛri dilan cogo |
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Dakun sifaw |
Jijukɔrɔ da, kafe (banana) da, Pinpoint da, n'a ɲɔgɔnnaw |
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Mugu basi sariya |
Mɛsiburugɛri, Hasiko, Misumi, DME |
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Nɛgɛ min be kɛ ka mugu fɔlɔ |
SKD61 (H13), Viking (S7), P20, SKH51 (M2) |
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Ɲɛnamaya nɔgɔ |
000,000 - 2 000 000 |
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Aplikasiyɔn jɔnjɔnw |
Kuran kura mobili ka kuranfɛnw (Voltageba, tagamasiɲɛ), kuranfɛn tilenninw, sanfɛlafɛnw, furakɛli minanw, izini ka kɔlɔsili |
Nafa jɔnjɔn min dilanna: NEV ka ɲɔgɔndanw ka tiɲɛtigiya n’u ka baarakɛcogo ɲuman
-Dɔnniya caman
An ka baara jɔnjɔn ye ka boonw dilan ani k’u lɔ minw be sɔrɔ kosɔbɛ.caman-wo muguw(misali la, 4,8, 16, 32, 64+ yɔrɔw) minw labɛnna kɛrɛnkɛrɛnnin na ka ɲɛsin geometriw gɛlɛnw ma ani muɲuli gɛlɛnw ma (±0,02mm tipikali) saan 1990 la.mobili ka kuran nɔrɔnanw. O be baara kɛcogo ɲuman n’a sɔngɔ caya -yɔrɔ kelen kelen bɛɛ la-NEV porogaramuw hakɛba- kama.
01
Fila-Marici lɔnniya
An be se koo gwɛlɛw layɛlɛmani ka tɛmɛ ani ka yɛlɛmani donbaarakɛcogo minw kɔrɔtanin lo NEV ɲɔgɔndanw fɛ. O la, nɛgɛw be nɛgɛw siri ɲɔgɔn na cogo tigitigi la (insert molding) wala ka nɛgɛ filananw don u la (overmolding) ɲɔgɔnna kelen kɔnɔ, min be se ka kɛ sababu ye ka minanw nɔrɔ ɲɔgɔn na cogo dafanin na ani ka dimensiyɔnw ka tilenninya sabati min ka ɲi ka kɛ kuran baara la ani lamini nɔrɔli la.
02
Minanw lɔnniya baarakɛcogo
An be muguw dilan kɛrɛnkɛrɛnnin na ka ɲɛsin NEV ka baarakɛcogow ka thermoplastiques ka funteni hakɛba ma:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, min b’a to jii be bɔ ka ɲɛ, a be nɛnɛ ani a yɔrɔ dɔw be bɔ.
03
Barikaman, Sanfɛ-Sii jan Jɔli
Ka baara kɛ ni nɛgɛ ɲumanw ye (SKD61, viking, p20, skh51) ani ka tugu diɲɛ ka sariyaw kɔ (Mɛsiburugɛri, Hasiko, Misumi, DME), an ka muguw dilanna .1 ka taga se miliyɔn 2 ma, min b’a to baara wagati n’a tigi ka wari hakɛ bɛɛ be dɔgɔya. O labɛnw be fisaya i n’a fɔ .2-plaque walima 3-plaque muguwanimodɛli kɔnɔfɛnwwalisa k’a ladon nɔgɔman na ani k’a yɛlɛma sini ma.
04
Gating & Runner sisitɛmu yiriwalenw
An be min sugandi, o lo ka fisa .dakun fura (jijukɔrɔkurun, kafe, dakun pinpoint)ani ka waleyabolibaga gwansan walima bolibaga nɛnɛman sisitɛmumin basiginin be minanw kɛcogo kan, u yɔrɔw dilancogo kan ani u ka baara wagati la walisa ka dɔ bɔ tiɲɛni na ani ka yɔrɔw ka ɲumanya lajɛ cogo bɛnnin na.
05
Tiɲɛn-Tagabolo min dilanna: I ka mɔgɔw ka fani yiriwali tagama
An tɛ muguw lɔ dɔrɔn; an be baara kɛ n’i ye yiriwali fɛɛrɛ dafanin dɔ fɛ, farati-dɔgɔyali min ɲɛminɛna an ka ɛnzeniyɛri ŋanaw fɛ:
DFM & Feasibility (I ka porogramu, an ka faamuyali):Aw k’aw ka 2D/3D yɔrɔw jaa di. An ka ɛnzeniyɛriw be sɛgɛsɛgɛri kɛ ka ɲɛ .Dilancogo min be se ka dilan (DFM) sɛgɛsɛgɛri, k’a filɛ ni minanw bɛnnin lo, u be se ka yɛlɛma cogo min na, u be se ka kɛ sinki tagamasiɲɛw ye, u be se ka yɛlɛma ani u be fɛɛrɛ dɔw ladili minw be se ka kɛ ka kɛɲɛ ni sɔngɔ n’u ka baarakɛcogo ye. An be hakilinata minw be se ka kɛ, an b’u di joona joona.
Mugu jigicogo ladegeli (Dafalen yɛrɛ yɛrɛ):An be baara kɛ ni porogramu kuraw ye walisa ka .mugu jigicogo sɛgɛsɛgɛli fɛsɛfɛsɛnin (MFA). O be facogo, degun jiginin, nɛnɛko ɲuman ani fiɲɛ minw be se ka kɛ (soudure yɔrɔw, fiɲɛminɛfɛnw, yɛlɛmaniw ka yɛlɛmaniw) fɔ ka kɔn.sanni nɛgɛ ka tigɛ, min b’a to u be se ka yɛlɛmani don u ka dilan cogo la ani ka daa/nɛnɛ labɛn cogo ɲuman na.
3D/2D dilan cogo ɲuman:Ka MFA ka jaabiliw ni DFM ka miiriyaw ta, an ka dilan jɛnkulu be fɛnw dilan ni hakiliman ye .3D ani 2D muguw dilancogo. An be minanw, yɔrɔw furakɛcogo ani fɛɛn minw be sɔrɔ yɔrɔ minw na, an b’u ɲɛfɔ ka kɛɲɛ n’i ka laɲinitaw ye ani an ka lɔnniya ye sii jan n’a baarakɛcogo koo la.
Sanfɛ-Masini tilenninw ani lajɛnba:Ka baara kɛ n'an ka jamana-ka --sekoyira baarakɛyɔrɔ ye:
● EDM (yɔrɔ 6):Sodick AD32LS, Makino EDG2/EDG3 ka kunnafoni gwɛlɛw sɔrɔ.
● Juru-Tigɛ EDM (7 ɲɔgɔn):Sodick AQ360LS, Seibu M50B ka ɲɛsin yɔrɔw/yɔrɔw ma.
● Muguci (10+ hakɛ):Yutong 618S yɔrɔ/CNC sɔgɔlanw be se ka yɛlɛma ani ka ban.
● Fɛɛn minw be sɔrɔ o la, u be lajɛn ni mikɔrɔn- hakɛ ye ka kɛɲɛ ni sariyaw ye minw ka gwɛlɛ.
Barokun fɔlɔ sɛgɛsɛgɛri ani sɛgɛsɛgɛri (FAI):A yɔrɔ fɔlɔw be sɛgɛsɛgɛ koɲuman n’an ka jateminɛ laboratuwari ye:
● CMM (yɔrɔ kelen):Hexagon CMM sɛgɛsɛgɛrikɛla ka 3D sɛgɛsɛgɛri dafaninw kɛ.
● Projɛktɛriw (3):Nikon ka porozekitɛri min be porofayili sɛgɛsɛgɛ.
● Nikon ka sanfɛla jatelanw (8):Dimensiyɔn ka dunni ni 0.001mm muɲuli.
● Yelifɛnw (4):Wanhao 2D ka GD&T sɛgɛsɛgɛri teliman.
● Rapɔɔri dafaninw (FAIR) be dilan ka kɛɲɛ n’i ka laɲinitaw ye.
Lɔnniya ka yɛlɛmani ani baarakɛcogo sɛgɛsɛgɛri:An ka fɛnw dilanbagaw be baara kɛ ni .lɔnniya sariyakolowan ka mansin 35 kan (Fanuc 30T-300T, Ayiti 300T, Nissei 50T-80T lɔninw) walisa ka baarakɛcogo ɲuman sigi sen kan, min sɛbɛnin be (PPAP sɛbɛw dɛmɛ be sɔrɔ).
Piloti boli ani yɛlɛyɔrɔ-sanfɛ:Piloti boli minw be kɔlɔsi, u be baara kɛcogo basigi ani yɔrɔ dɔw ka ɲumanya sɛgɛsɛgɛ sanni u ka yɛlɛma ka taga .-ba bɔlian ka baarakɛyɔrɔ kɔnɔ.
Baarakɛminanw so yiracogo yiriwalen
Kɔlɔsili min tɛ yɛlɛma: A be sɔrɔ yɔrɔ bɛɛ la
Kalite ma sɛgɛsɛgɛ ka don; a be don an ka baarakɛcogo la:
IQC
Minɛnw bɛɛ minw be don (nɛgɛ, u kɔnɔfɛnw) ani minw be don a kɔnɔ, u bɛɛ sɛgɛsɛgɛ koɲuman.
01
IPQC
In-sɛgɛsɛgɛliw be kɛ masin baara wagati la (sɛgɛsɛgɛli fɔlɔ-fɛn, SPC yɔrɔ min na a be se ka kɛ) ani fɛnw dilanni (sɛgɛsɛgɛri minw be kɛ janya la, sɛgɛsɛgɛri minw be kɛ ni ɲɛɛ ye, paramɛtiriw kɔlɔsili).
02
FQC/OQC
100% sɛgɛsɛgɛli kɔrɔtalenw be kɛ CMM/Vision ka sisitɛmuw ka sɛgɛsɛgɛri kama. Sɛgɛsɛgɛli laban min basiginin be AQL- kan, o ye ka fɛnw dilan ka caya, ka baarakɛcogo sɛgɛsɛgɛliw fana fara a kan (misali la, sɛgɛsɛgɛli minw be kɛ ka fɛnw don mɔgɔw la) i n’a fɔ a ka ɲi ka kɛ cogo min na. Traçabilité dafalen be mara.
03
Ka to ka ɲɛtaga kɛ
Kunnafoniw-sɛgɛsɛgɛli min be kɛ ni QC jaabiw ye, o be segi ka don dilancogo n’a kɛcogo yɛlɛmani na.
04
Fangabɔyɔrɔ min be ɲɔgɔn minɛ
Ka fani don sanbon kelen jukɔrɔ
35+ Pikirikɛlanw
Toni suguya caaman (30T - 300T) ka se ka nɛgɛjuruw don ɲɔgɔn na ani nɛgɛjuruw hakɛ bɛɛ la. A be ni presse verticale (Nissei) ye min ka ɲi ka don doni gɛlɛnw na.
NEV ka kolɔnni min y’a yɛrɛ di
O la, a be se ka kɛ ko a ka lɔnniya b’a yira ko a be se ka fɛnw dilan minw be se ka yɛlɛma ka kɛɲɛ ni mobili nɔrɔnanw ka ɲɛgɛnw n’u ka baarakɛcogo ye.
Intɛrinɛti lɔnin dafanin
O baara bɛɛ kɔlɔsili – mugu dilan, mugu dilan, donfɛnw labɛnni/dilan (a tɛ se ka kɛ), mugu dilan, ani sɛgɛsɛgɛri – o be ɲumanya, bɛnbaliya ani ɲɛnabɔli teliya sabati.
Dilanyɔrɔ yiracogo
Mun na i be jɛn ni Protech ye?
Kɔnɛktɛri ka lɔnniya
NEV ka ɲɔgɔndanfɛnw faamuyali sinsinnin (siɲɛw datugu, HVIL, tagamasiɲɛw ka tilenninya, fitininya).
Tiɲɛn yɛrɛ yɛrɛ labɛnni
Mugu dilan cogo n'a kɛcogo bɛnnin loiyɔrɔ kɛrɛnkɛrɛnninw, minanw ani hakɛ makoya – u tɛ -the-etazi furaw ye.
Fɛɛrɛw dilanbaga min be ɲɔgɔn minɛ
Tagama min tɛ gɛlɛya ye ka bɔ mugu hakilina la ka taga se yɔrɔba dilanni ma sanbon kelen kɔnɔ.
Sinuwaw ka-Basiginin nafa
Izini sɔngɔ nafak’a sɔrɔ a ma yɛlɛma don a ka ɲumanya wala a ka diɲɛ sariyaw labatoli la.
Teliya ani teliya
Yiriwali wagati surunwbarikada in-so seko n’a ka baarakɛlaw fɛ minw be kolɔnniya sɔrɔ.Jaabi telimanka RFQw ani ɛnzeniyɛri ɲiningaliw.
Duniɲa baarakɛɲɔgɔn min sɛgɛsɛgɛra
O la, a be se ka baara kɛ ni jamana wɛrɛw ka sannikɛlaw ye minw be koo caaman ɲini, ani a be duniɲa kuru bɛɛ ka mobili (IATF 16949 implied) ani izini ka sariyaw lɔn.
Lanaya ani sii jan
Mugu minw dilanna .1-2 miliyɔnka baara kɛ ni minan ɲumanw ye ani ka dilan cogo ɲuman na
Misaliya
A ye 32-yɔrɔ dɔ labɛn min be se ka don NEV nɛgɛjuru la min be baara kɛ ni PA66 GF30 ye. A be baara kɛ ni modɛli dilan cogo ye ka yɛlɛmaniw don yɔrɔw la sini ma. Mold flow analysis ye nɛnɛ ɲuman bɔ, ka warpage koɲɛw bɔ yen minw tun fɔra ka kɔn DFM fɔlɔ kɔnɔ. O la, an be se ka 25s sɔrɔ ani ka yɔrɔw muɲu ±0.03mm tuma bɛɛ an ka Ayiti 300T sɛbɛrikɛlan kan. Mold ye 800k ɲɔgɔn sɔrɔ ni ladonko fitinin ye.
Ɲiningali
Yala i labɛnnin lo ka NEV ka baara nɔgɔya wa?
An ka lɔnniya ta ka baara kɛ ni minanw ye minw be se ka yɛlɛma yɛlɛma ani minw be se ka yɛlɛma yɛlɛma. Aw k’aw ka ɲɔgɔndan yɔrɔ jaaw ci bi ka se ka .DFM sɛgɛsɛgɛli teliman, fɛsɛfɛsɛnin ani ɲɔgɔndan sɔngɔ. A’ ye koow lɔn .Lakanalidanfara:Mugu tigitigiw. A yɔrɔ minw ka ɲi. Sinuwaw ka nafa. Duniɲa ka sariyaw.
Aw ka ɲɔgɔn sɔrɔ n’an ye sisan walisa k’aw ka poroze ladili!
Tagasogow: multi-wongɛ yɛlɛmani, Sinuwa multi-wongɛ yɛlɛmani dilanbagaw, feerekɛlaw, izini
